Conins India: Manufacturing Process of PCB Conformal Coating
1. Preparation of the PCB Surface
- Clean the PCB thoroughly to remove dust, oils, and residues.
- Use solvents or cleaning agents to ensure a contaminant-free surface.
- Dry the PCB completely before applying the coating.
2. Selection of Conformal Coating Material
- Choose the appropriate conformal coating type (Acrylic, Silicone, Polyurethane, or Epoxy) based on environmental and electrical requirements.
- Ensure the coating material meets industry standards for protection and durability.
3. Application of Conformal Coating
- Apply the coating using one of the following methods: spraying, brushing, dipping, or selective coating.
- Maintain a uniform layer thickness, typically between 25 to 75 microns.
- Ensure the coating covers all critical areas without pooling or gaps.
4. Curing Process
- Allow the coating to cure naturally (air drying) or use heat/UV curing depending on the material.
- Verify curing times to ensure optimal adhesion and protective properties.
5. Inspection and Quality Control
- Inspect the coated PCB visually and using UV light to detect coating coverage and defects.
- Perform adhesion and thickness tests to verify coating quality.
- Conduct electrical testing to ensure the coating does not affect PCB functionality.
6. Final Cleaning and Packaging
- Remove any masking materials used during the coating process.
- Clean off any excess coating if necessary.
- Package the PCB properly to protect the conformal coating during storage and shipment.
Types of Printed Circuit Boards Conformal Coating in India
As one of the trusted PCB conformal coating manufacturers and suppliers in India, we offer premium-quality acrylic PCB conformal coatings, including the following:
- Acrylcoat AR-30 PCB Conformal Coating
Acrylcoat AR-30 is a fast-drying, transparent acrylic coating formulated for general-purpose protection of PCBs. It is ideal for use in industrial and consumer electronic applications. This coating is easy to apply and removable, making it suitable for serviceable products that require both reliability and maintainability in harsh environments.
- PCB Conformal Coating – Acrylcoat ALQ-30 / ALQ-60 / ALQ-100
The Acrylcoat ALQ series features advanced acrylic formulations with varying film viscosities and strengths, allowing customers to select the most suitable coating for their process. Whether applied by brush, dip, or automated spray, these coatings offer consistent performance and protection. They are widely used in automotive and LED lighting applications, where electrical insulation and long-term durability are critical.
- Acrylcoat SKR 70
An Acrylcoat SKR 70 is a high-performance conformal coating resistant to thermal shock, moisture, and corrosive environments. It is specifically designed for mission-critical applications in military, aerospace, and high-reliability electronics. Its robust chemical formulation delivers enhanced protection under high-altitude, vibration, and humidity conditions.
- ACRYLCOAT LGT-SPL-60
ACRYLCOAT LGT-SPL-60 is specially developed for the LED lighting market, offering UV resistance and high transparency. This coating maintains excellent dielectric properties while providing the optical clarity required for aesthetic and functional lighting applications. It is suitable for both indoor and outdoor LED modules, especially where visual appeal and environmental durability are essential.
Note:Click here to learn how to apply PCB conformal coating.
Features of PCB Conformal Coating in India
Among top PCB Conformal Coating suppliers in chennai India, our all-types-of-PCB-Conformal-Coating are associated with cutting-edge technology formulations like:
- Nano-enhanced Film Technology
Nano-engineered film technology is employed in targeted formulations by us to provide ultra-thin but strongly resistant protective film coatings. It allows space-effective designs and incorporated mechanical strength without additional coating thickness. It is particularly well-suited for tiny electronics and next-generation smart devices where space and efficiency are paramount.
- Sprayable UV-curing Solutions
Our fast working conformal coatings which are UV-curable are designed for production lines with the capability to cure instantly without exposure to heat. Not only is this cost-effective in production, but it also protects heat-sensitive components from heat stress. They are perfectly suited for the latest electronics assembly lines that require ultimate throughput with precision and reliability.
- Environmentally friendly & RoHS-compliant Chemistry
We are committed to sustainability and make our coatings RoHS compliant to the best possible extent and provide industry-leading protective performance. They contain no toxic solvents or heavy metals and hence are safer for the consumer and the environment too. As the globe is becoming green with production, our materials are future-proof to enable responsible production of electronics.
- Flexible, Non-Cracking Compositions
We have developed our coatings with greater flexibility so that they can withstand motion and vibration without delamination or cracking. They are especially tailored for flexible printed circuit boards, wearable electronics, and automotive electronics. Resistance to adhesion as well as protection under dynamic stress is critical in ensuring long-term functionality.
- High Transparency Coatings
Our clear formulations are particularly well suited for use in applications where transparency of PCB components such as LEDs or status indicators is a critical concern. These coatings leave no bubbles and create clear, bubble-free finishes with high insulation and water-block properties. This level of protection and visibility is particularly needed in LED lighting, display units, and optical uses.
Benefits of using PCB Conformal Coating in India
G1, G2, and G3 conformal coatings — these new PCB conformal coating in Mumbai, India offer various benefits, such as:
- Improved Moisture Protection
Superior defense against humidity and water, ideal for tropical and marine environments.
- Improved Dielectric Strength
Reduces electrical leakage and short circuits, ensuring safer and more efficient electronics.
- Enhanced Thermal Resistance
Withstands high temperatures and thermal cycling for long-term reliability.
- Extended PCB Life & Reliability
Protects against contaminants to boost PCB lifespan and reduce maintenance costs.
- Ease of Application
Multiple application methods for seamless use in both mass production and prototyping.
- Rework-Friendly & Repairable
Easily removable coating for hassle-free repairs and upgrades.
Applications of PCB Conformal Coating in India
As one of the leading PCB conformal coating exporters in India, our solutions are trusted by manufacturers across a wide range of industries. Our high-performance coatings are engineered to protect printed circuit boards (PCBs) from moisture, dust, chemicals, thermal stress, and mechanical vibration—making them essential for enhancing the reliability and longevity of electronic products.
1. Consumer Electronics
Our conformal coatings are widely used in the consumer electronics industry to improve product durability and performance.
Key Applications:
- Smartphones and smartwatches
- Televisions and entertainment systems
- Home appliances such as washing machines, refrigerators, and microwaves from brands like Samsung, LG, and Whirlpool
Benefits for Manufacturers:
- Protection from moisture, contaminants, and corrosion
- Reduced product failures and returns
- Extended product life and improved brand reputation
2. Automotive Electronics
Automotive environments demand rugged solutions—and our coatings are designed to withstand extreme thermal, mechanical, and chemical stresses.
Key Applications:
- Engine Control Units (ECUs)
- Battery Management Systems (BMS)
- Infotainment systems and dashboard electronics
- ADAS modules and automotive sensors
Benefits for OEMs:
- High reliability under high-vibration, high-temperature conditions
- Enhanced safety and consistent performance
- Proven performance in trial-tested automotive environments
3. LED Lighting Solutions
Our conformal coatings provide excellent UV resistance and transparency, making them ideal for protecting LED assemblies.
Key Applications:
- Street and highway lighting
- Automotive headlights and interior lights
- Decorative and architectural lighting
- Industrial and commercial lighting systems
Benefits:
- Improved light stability and clarity
- Extended operational life in outdoor and high-humidity environments
- Resistance to yellowing and degradation over time
4. Telecommunications
In the era of 5G and high-speed communication, PCB protection is critical. Our coatings safeguard sensitive components in telecom infrastructure.
Key Applications:
- 5G base stations and antennas
- High-frequency routers and signal boosters
- Satellite communication systems
Benefits for Network Equipment Manufacturers:
- Prevention of electrochemical migration
- Reliability in high-frequency, high-density PCB designs
- Enhanced uptime and performance in mission-critical networks
5. Aerospace & Defense
Our conformal coatings meet the rigorous standards of the aerospace and defense sectors, offering unmatched durability and protection.
Key Applications:
- Avionics and flight control systems
- Radar and navigation systems
- Battlefield communication equipment
Benefits for Defense Contractors:
- Stability under extreme altitude, pressure, and temperature conditions
- Superior resistance to vibration, impact, and environmental stress
- Proven track record in mission-critical deployments
6. Industrial Control Systems
Factory automation and industrial environments expose electronics to some of the harshest conditions. Our coatings provide robust protection.
Key Applications:
- Robotics and automated machinery
- Control panels and PLC systems
- HVAC controls and industrial sensors
Benefits for Plant Operators:
- Protection against oils, chemicals, dust, and heat
- Increased uptime and equipment life
- Reduced maintenance costs and unplanned downtime
Why Choose Conins Pune?
As a leading manufacturers, suppliers, and exporters of premium PCB conformal coatings, Conins Pune proudly serves customers across India, including Pune, Mumbai, Delhi, Goa, Chennai, Kolkata, Bangalore, Dehradun, Bhopal, Indore, Kochi, Kerala, Gurgaon, Vishakhapatnam, Ludhiyana, Amritsar, Chakan, Bhosri, Chandigarh, Nashik, Nagpur, Lucknow, and more.
With nearly 40 years of industry expertise, we deliver superior, rigorously tested coatings that ensure long-lasting protection and compatibility with the latest PCB technologies. Our extensive product range and dedicated technical support guarantee the perfect solution for your specific needs.
Choosing Conins Pune means partnering with a trusted name committed to quality, innovation, and fast delivery. Don’t settle for less — protect your electronics with the best. Contact us today for a personalized quote and experience unmatched service and expertise.